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Effective Implementation of Quality Circle to Achieve Zero Scrap: A Case Study


Author(s):

S. R. Kulkarni , Shri. Ramdeobaba College of Engineering & Management, Nagpur; A. S. Gadge, Member Governing Council Quality Circle Forum of India Nagpur Chapter, Nagpur; A. P. Kedar, Dr. Babasaheb Ambedkar College of Engineering& Research, Nagpur

Keywords:

Quality Circle, Extruder Department, Root Cause, Part Roll Generation and Zero Scrap

Abstract:

The current case study is carried out at Tyre manufacturing plant by a Quality Circle (QC) team. The main focus of the work is to reduce the waste in Extruder Department. The QC team identified 52 problems after multiple brainstorming sessions. The various quality circle techniques like ABC analysis and 3P analysis are used to finalize the problem statement. The selected problem is part poly roll generation at 8x6” CFE due to difficulty in fitting parallel poly roll to first poly roll. The QC tools like Root Cause analysis, 4 W & 1 H analysis, Cause and Effect Diagram and Why-Why analysis are used to find the root causes and solution. After implementation of proposed solution the part roll generation is reduced from 15 to 0, part roll scrap is reduced from 9 to 0 and cost benefit of Rs. 3, 08,460 per year is achieved.


Other Details:

Manuscript Id :IJSTEV4I6025
Published in :Volume : 4, Issue : 6
Publication Date: 01/01/2018
Page(s): 79-82
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